Lean Six Sigma Yellow Belt

5 Modules

20 Lessons

Beginner to Intermediate

Unlocking Process Excellence through Structured Improvement

Course Summary

The Lean Six Sigma Yellow Belt course provides a solid foundation in the core principles and practices of Lean and Six Sigma. Participants will learn to identify process inefficiencies, collect and analyze relevant data, and support continuous improvement initiatives in their organizations. By the end of the course, learners will be able to contribute effectively to process improvement projects and foster a culture of quality and efficiency.

Course duration:

Five days (In-Person and Online Options available)

Course Overview:

Interactive lectures, group exercises, case studies, and practical simulations Focus Areas: Core Lean Six Sigma concepts, problem-solving, data-driven decision-making, and continuous improvement strategies

What you'll get:

Comprehensive Knowledge: A deep understanding of the foundational principles of Lean Six Sigma methodology. Practical Skills: Hands-on experience with key tools, templates, and techniques to identify and eliminate waste. Enhanced Problem-Solving Abilities: Techniques to analyze processes, uncover root causes, and propose meaningful solutions. Certification Readiness: Preparedness for Lean Six Sigma Yellow Belt certification requirements. Professional Growth: Credibility to take part in or lead small-scale improvement projects within your organization.

Interactive Learning: Engaging sessions with real-world examples and live demonstrations.
Practical Focus: Hands-on labs to apply theoretical concepts in real-world scenarios.
Collaborative Activities: Group exercises and discussions to enhance understanding.

Course Curriculum

Day 1

Introduction to Lean Six Sigma

Origins and Evolution of Lean & Six Sigma

Key Concepts: Defining “Lean” and “Sigma”

The DMAIC Methodology Overview

Roles and Responsibilities in Lean Six Sigma Teams

Process Mapping Basics Identifying Waste (Muda) in Processes

Day 2

Define & Measure Phases

Problem Definition & Project Charters

Voice of the Customer (VoC) and Critical-to-Quality (CTQ) Metrics

Types of Data: Qualitative vs. Quantitative

Data Collection Planning and Tools

Basic Statistical Concepts and Measures

Measurement System Analysis (MSA) Essentials

Day 3

Analyze Phase

Root Cause Analysis Techniques (Ishikawa, 5 Whys)

Process Analysis & Value Stream Mapping

Understanding Variation in Processes

Graphical Data Analysis (Histograms, Pareto Charts, Run Charts)

Identifying Process Constraints and Bottlenecks

Prioritizing Improvement Opportunities

Day 4

Improve Phase

Brainstorming & Creative Problem-Solving Tools

Rapid Improvement Events (Kaizen)

Developing & Testing Solutions (Piloting)

Selecting Effective Improvement Strategies

Lean Tools for Waste Reduction (Kanban, 5S)

Planning for Change: Gaining Stakeholder Buy-In

Day 5

Control Phase & Wrap-Up

Control Plans: Sustaining Improvements

Statistical Process Control (SPC) Basics

Documenting and Standardizing New Processes

Continuous Improvement Culture

Review of Key Concepts & Exam Preparation

Final Assessment / Action Planning

Professionals seeking to understand the basics of Lean and Six Sigma for process improvement. Team members who participate in or support small-scale improvement projects. Individuals looking to enhance problem-solving skills and drive operational efficiency. Managers or supervisors wishing to foster a quality-focused culture.

Student watching the Integrating sustainability into Project Management course

Prerequisites

Basic understanding of business operations and processes.

No formal Lean Six Sigma experience is required—this is an introductory level course.

Delivery Method

Interactive Classroom Training or Virtual Live Sessions

Presentations & Discussions – Instructor-led presentations, discussions, and Q&A

Practical Exercises & Simulations – Hands-on activities, case studies, and breakout sessions

Real-World Application – Guidance on implementing Kanban boards and Lean tools in actual projects

Certificate

Participants will receive a certificate upon successful completion of the workshop, validating their understanding and proficiency in integrating sustainability into project management practices.